Precision Motion Controller for Stage Automation
The BW-DC Drive Controller is a high-performance motion control unit of the Black Warrior System, engineered by YZ DITEC for professional stage machinery. Designed to pair with the BW-MC Servo Main Controller (stage automation central processor), it delivers:
Multi-axis precision control for servo hoists/winches
Rapid deployment and scalable configurations for rental markets
Real-time monitoring of absolute encoder servo motor
Performance | Safety & Control |
---|---|
✔ Flexible Layout: Controls multiple execution units with synchronized motion | ✔ Triple-Layered Safety: Combines hardware, software, and main controller safeguards |
✔ High Precision: Sub-millimeter positioning accuracy for smooth automation | ✔ Built-in Safety Module: Overload protection, dual brake control, limit detection |
✔ Real-Time Data: Continuous feedback on motor position, speed, and torque | ✔ Panel Configuration: Local motor parameter setup and status monitoring |
1. Distributed Control Architecture
Serves as an intelligent extension unit to the main control system, providing precise control for servo-electric winches and other absolute encoder servo motor applications
Features ultra-low latency EtherCAT communication (125μs sync cycle) for perfect synchronization across all nodes
2. Modular Plug-and-Play Design
Standardized interfaces enable rapid deployment and easy maintenance
Local control panel provides:
Origin setting and motor direction configuration
Manual jog operations (forward/reverse)
Alarm code diagnostics and reset
Joystick controller integration
3. High-Performance Motion Control
Industrial-grade CNC servo controller with:
3kHz response bandwidth for exceptional dynamic performance
±0.1mm repeatable positioning accuracy
Real-time position/speed/torque command processing
Advanced adaptive algorithms compensate for:
Load variations
Mechanical vibrations
External disturbances
4. Intelligent Safety Management
Thermal Monitoring: Built-in temperature tracking with optimized cooling and remote alerting
Dual Brake System: Safety-rated redundant brake control circuits
Quadruple Limit Protection:
Software limits (power-fail safe)
Hardware over-travel limits
Emergency stop limits
Load Monitoring: (When paired with YZ DITEC hoists)
Real-time load cell data analysis
Instant stop on overload detection
Equipment Diagnostics:
Hoist location tracking
Communication status indicators
Quick fault identification
✓ Industry-Leading Response: 125μs sync ensures perfect multi-axis coordination
✓ Military-Grade Reliability: Redundant safety systems exceed entertainment industry standards
✓ Simplified Workflow: Modular design reduces setup time by up to 60%
✓ Smart Protection: Proactive monitoring prevents 98% of potential failures
Compatible with all YZ DITEC entertainment servo hoists and absolute encoder systems
Specifications:
Category | Specification |
---|---|
Power Input | AC380V ±10%, 50-60Hz |
Power Output | Loop output configuration |
Servo System | Inovance CNC servo controller (High-performance, fast response) |
Interfaces | • Heavy-duty connector x1 • Power aviation plug (male+female) x1 set • Safety power switch x1 • Load cell connector x1 • Remote control connector x1 • EtherCAT ports x2 |
Emergency Stop | • Local emergency stop • Expandable emergency stop link • Complies with Category 0 & 1 stop standards |
Operating Temp | 0℃ to 50℃ |
Theatrical flying systems
Dynamic stage transformations
Arena automation for live events
Modular Design: Plug-and-play expansion for evolving needs
Rental-Ready: Robust construction withstands frequent setup/teardown
YZ DITEC Ecosystem: Seamless integration with all Black Warrior components