Stage Mechanic Control System - Drive Controller

  The C1 Servo Hoist is a BGV-C1, EN 17206 and SIL3-compliant precision hoist built for demanding stages and live venues. Safety configuration: Dual electromagnetic brakes, Category 0/1 E-stop, integrated load cell, 4-point limit switches, IP65 protection, absolute encoders and position memory after power loss. Precision & control: ±1 mm positioning with fast closed-loop response and reliable position hold. Motion & acoustics: Ultra-smooth motion (25–42 m/min), adjustable speed 0.01–0.5 m/s, zero-speed hover and low noise (~68 dB). Strength & reliability: FEC G80 chain (12:1 safety) for high load strength. Paired with EtherCAT plug-and-play and Black Warrior (BW-Console + Pando 3D), it enables rapid setup and flawless synchronization of automated scenic systems — motorized props and stage modules, LED screens/video walls, motorized track and stage systems, lighting trusses, and performer flying systems — ideal for exhibitions, theaters, TV, concerts, clubs and touring shows. Core Specifications Type Servo-controlled hoist 500kg Chain Japan FEC (25m length) Voltage AC 380V 3-phase Control BW-Console + Pando 3D simulation    

The BW Console revolutionizes stage automation as the first integrated control terminal combining: Industrial-grade motion control (0.1mm precision) Built-in Pando 3D simulation (virtual-to-real closed-loop workflow) Rental-optimized architecture (plug-and-play deployment) Core Advantages 1. Virtual & Real Synchronization, "Debug in 3D, Execute with Confidence" Offline Programming: Pre-visualize complex scenes in Pando 3D Virtual Rehearsals: Test cues without moving physical machinery Real-time Adjustment: On-site tweaks sync automatically with simulation 2. Tested Reliability Feature Technical Benefit Dual-mode E-stop Complies with EN 60204-1 Cat.0 (power cut) & Cat.1 (controlled stop) Fiber-optic communication 2km+ interference-free signal transmission to BW-MC™ main controller DMX512 integration Seamless triggering from lighting consoles (ArtNet/sACN optional)

Core Innovation: "Simulate with Confidence, Execute with Precision"Pando 3D revolutionizes stage automation as the first fully-integrated virtual control system, transforming physical servo axes (hoists/lifts/turntables) into programmable virtual elements for risk-free preproduction. Key Features 1. Digital Twin Technology 1:1 Axis Mapping: Mirror 256+ servo motors in virtual space Collision Prevention: Detect interference risks before load-in Artistic Preview: Visualize complex movements with lighting/media sync 2. Workflow Advantages Traditional Method Pando 3D Solution Weeks of on-site debugging offline virtual rehearsal Trial-and-error adjustments Precise first-time execution Limited previsualization Full 3D show simulation

The Intelligent Core of Black Warrior Stage Automation System System Overview Developed by YZ DITEC, the BW-MC is the central control brain for professional stage machinery, combining:✔ Multi-axis synchronous control (up to 256 axes)✔ Sub-millimeter precision (±0.5mm positioning accuracy)✔ Rental-optimized architecture (modular & scalable) Key Features 1. Advanced Motion Control EtherCAT-based topology (1ms refresh rate) Virtual axis mapping for complex trajectories 2. Intelligent Management Motor health diagnostics Temperature/load threshold alerts 3. Safety Ecosystem Triple-redundant E-stop circuits (Cat.0/1/2) Dynamic limit adjustment during operation

Precision Motion Controller for Stage Automation Product Overview The BW-DC Drive Controller is a high-performance motion control unit of the Black Warrior System, engineered by YZ DITEC for professional stage machinery. Designed to pair with the BW-MC Servo Main Controller (stage automation central processor), it delivers: Multi-axis precision control for servo hoists/winches Rapid deployment and scalable configurations for rental markets Real-time monitoring of absolute encoder servo motor Key Features Performance Safety & Control ✔ Flexible Layout: Controls multiple execution units with synchronized motion ✔ Triple-Layered Safety: Combines hardware, software, and main controller safeguards ✔ High Precision: Sub-millimeter positioning accuracy for smooth automation ✔ Built-in Safety Module: Overload protection, dual brake control, limit detection ✔ Real-Time Data: Continuous feedback on motor position, speed, and torque ✔ Panel Configuration: Local motor parameter setup and status monitoring  

 Robust Power Management for Black Warrior Automation Systems 1. Professional-Grade Power Distribution Balanced Load Management: Prevents phase imbalance Cascadable Design: Expandable for large installations 2. Enhanced Safety Dual-Level Protection: Magnetic thermal breakers Emergency cut-off switches Visual Indicators: Phase status LEDs 3. Tour-Ready Construction Flight Case Option: 50mm foam padding IP54-rated connectors