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Stage Mechanic Control System - Drive Controller

Stage Mechanic Control System - Drive Controller

Precision Motion Controller for Stage Automation

Product Overview

The BW-DC Drive Controller is a high-performance motion control unit of the Black Warrior System, engineered by YZ DITEC for professional stage machinery. Designed to pair with the BW-MC Servo Main Controller (stage automation central processor), it delivers:

    • Multi-axis precision control for servo hoists/winches

    • Rapid deployment and scalable configurations for rental markets

    • Real-time monitoring of absolute encoder servo motor

Key Features

Performance Safety & Control
✔ Flexible Layout: Controls multiple execution units with synchronized motion ✔ Triple-Layered Safety: Combines hardware, software, and main controller safeguards
✔ High Precision: Sub-millimeter positioning accuracy for smooth automation ✔ Built-in Safety Module: Overload protection, dual brake control, limit detection
✔ Real-Time Data: Continuous feedback on motor position, speed, and torque ✔ Panel Configuration: Local motor parameter setup and status monitoring

 

Advanced Stage Automation Control System

Core Features & Capabilities

1. Distributed Control Architecture

  • Serves as an intelligent extension unit to the main control system, providing precise control for servo-electric winches and other absolute encoder servo motor applications

  • Features ultra-low latency EtherCAT communication (125μs sync cycle) for perfect synchronization across all nodes

2. Modular Plug-and-Play Design

  • Standardized interfaces enable rapid deployment and easy maintenance

  • Local control panel provides:

    • Origin setting and motor direction configuration

    • Manual jog operations (forward/reverse)

    • Alarm code diagnostics and reset

    • Joystick controller integration

3. High-Performance Motion Control

  • Industrial-grade CNC servo controller with:

    • 3kHz response bandwidth for exceptional dynamic performance

    • ±0.1mm repeatable positioning accuracy

    • Real-time position/speed/torque command processing

  • Advanced adaptive algorithms compensate for:

    • Load variations

    • Mechanical vibrations

    • External disturbances

4. Intelligent Safety Management

  • Thermal Monitoring: Built-in temperature tracking with optimized cooling and remote alerting

  • Dual Brake System: Safety-rated redundant brake control circuits

  • Quadruple Limit Protection:

    • Software limits (power-fail safe)

    • Hardware over-travel limits

    • Emergency stop limits

  • Load Monitoring: (When paired with YZ DITEC hoists)

    • Real-time load cell data analysis

    • Instant stop on overload detection

  • Equipment Diagnostics:

    • Hoist location tracking

    • Communication status indicators

    • Quick fault identification

 

Technical Advantages

✓ Industry-Leading Response: 125μs sync ensures perfect multi-axis coordination
✓ Military-Grade Reliability: Redundant safety systems exceed entertainment industry standards
✓ Simplified Workflow: Modular design reduces setup time by up to 60%
✓ Smart Protection: Proactive monitoring prevents 98% of potential failures

Compatible with all YZ DITEC entertainment servo hoists and absolute encoder systems

 

Specifications:

 

Category Specification
Power Input AC380V ±10%, 50-60Hz
Power Output Loop output configuration
Servo System Inovance CNC servo controller (High-performance, fast response)
Interfaces • Heavy-duty connector x1
• Power aviation plug (male+female) x1 set
• Safety power switch x1
• Load cell connector x1
• Remote control connector x1
• EtherCAT ports x2
Emergency Stop • Local emergency stop
• Expandable emergency stop link
• Complies with Category 0 & 1 stop standards
Operating Temp 0℃ to 50℃

 

Applications

  • Theatrical flying systems

  • Dynamic stage transformations

  • Arena automation for live events


Why Choose BW-DC?

  • Modular Design: Plug-and-play expansion for evolving needs

  • Rental-Ready: Robust construction withstands frequent setup/teardown

  • YZ DITEC Ecosystem: Seamless integration with all Black Warrior components

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Stage Mechanic Control System - Drive Controller

Precision Motion Controller for Stage Automation Product Overview The BW-DC Drive Controller is a high-performance motion control unit of the Black Warrior System, engineered by YZ DITEC for professional stage machinery. Designed to pair with the BW-MC Servo Main Controller (stage automation central processor), it delivers: Multi-axis precision control for servo hoists/winches Rapid deployment and scalable configurations for rental markets Real-time monitoring of absolute encoder servo motor Key Features Performance Safety & Control ✔ Flexible Layout: Controls multiple execution units with synchronized motion ✔ Triple-Layered Safety: Combines hardware, software, and main controller safeguards ✔ High Precision: Sub-millimeter positioning accuracy for smooth automation ✔ Built-in Safety Module: Overload protection, dual brake control, limit detection ✔ Real-Time Data: Continuous feedback on motor position, speed, and torque ✔ Panel Configuration: Local motor parameter setup and status monitoring  

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