The BW Console revolutionizes stage automation as the first integrated control terminal combining:
Industrial-grade motion control (0.1mm precision)
Built-in Pando 3D simulation (virtual-to-real closed-loop workflow)
Rental-optimized architecture (plug-and-play deployment)
Offline Programming: Pre-visualize complex scenes in Pando 3D
Virtual Rehearsals: Test cues without moving physical machinery
Real-time Adjustment: On-site tweaks sync automatically with simulation
| Feature | Technical Benefit |
|---|---|
| Dual-mode E-stop | Complies with EN 60204-1 Cat.0 (power cut) & Cat.1 (controlled stop) |
| Fiber-optic communication | 2km+ interference-free signal transmission to BW-MC™ main controller |
| DMX512 integration | Seamless triggering from lighting consoles (ArtNet/sACN optional) |
The Ultimate Integration of Virtual Simulation and Physical Control
1:1 digital twin creation for all stage machinery (hoists, lifts, turntables, flying systems)
Real-time motion trajectory visualization with collision detection (90% risk prevention)
Seamless EtherCAT motor mapping: Validate in simulation → Execute on physical equipment
Key Benefits
✔ Eliminates costly on-site trial-and-error
✔ "What You See Is What You Get" programming
✔ 5x faster show programming than traditional methods
| Feature | Technical Advantage |
|---|---|
| Drag-and-drop timeline | Intuitive cue sequencing without coding |
| DMX512/ArtNet triggers | Perfect sync with lighting/media systems |
| Touchscreen interface | 21.5" 1080P panel for on-site adjustments |
| Cloud-based scene library | Save/recall 360+ motion presets per project |
Unique Capability
• Wireless Multi-Device Control - Operate via console, tablet, or laptop during debugging
3. Safety Specifications
256-axis synchronous monitoring (1mm positioning accuracy)
Dual-redundant emergency stop circuits
ISO 13849-1 PLD certified safety functions
Hardware
Processor: Intel i5-8700 Linux OS
Memory: 4GB RAM + 32GB SSD
Interfaces: 2×DMX512, 1×EtherCAT, 2×USB 3.0
Performance
Controls: 256 motors (128 in loop topology)
Response Time: <0.1ms axis synchronization
Motion Accuracy: 1mm positional / 0.1s temporal
| Category | Specification |
|---|---|
| Control Capacity | • 256 motors max (128 in ring topology) |
| Precision | • 1mm positional accuracy • 0.1s temporal resolution |
| Data Management | • Cloud-based project storage • 360 static + 360 dynamic motion presets/project |
Interfaces:
Control: 2×DMX512, 1×EtherCAT (1000BASE-T)
Safety: 1×E-STOP, 1×DMH (Dual-Mode Hard-stop)
Peripheral: 2×USB 3.0, 1×HDMI
| Feature | Capability |
|---|---|
| OS Platform | Linux Real-Time OS (Xenomai kernel) |
| 3D Modeling | • obj format file import • Drag-and-drop scene builder |
| Motor Configuration | Virtual-physical motor mapping with auto-topology detection |
| Programming Methods | • Timeline keyframing • Cue • Absolute/relative positioning |
Emergency Stop Options:
Built-in Cat.0 (hard power cutoff)
External footswitch (optional)
Software-initiated Cat.1 (controlled stop)
Monitoring:
Real-time motor telemetry (position/speed/load)
Thermal sensors with auto-derating
Network heartbeat detection
Dimensions: 4U rack-mountable (19")
Operating Temp: -10°C to 50°C
Certifications: CE, SIL2, GB5226.1-2019
English/Chinese UI
Localized documentation
Challenge: Fast-paced programming under tight deadlines
BW Solution:
5-minute virtual rehearsal for flying speaker arrays
Real-time load monitoring for moving LED walls
DMX-sync for pyro/special effects timing
Challenge: Safe actor flying with complex scene changes
BW Solution:
Millimeter-precise wire trajectory planning
Automated multi-scene transition sequencing
Collision detection for moving set pieces
Challenge: Coordinating large-scale dynamic elements
BW Solution:
Water screen/animatronic synchronization
Weatherproof control for outdoor installations
24/7 reliability for continuous operation
Challenge: Hands-on learning without equipment risks
BW Solution:
Virtual stage machinery lab
Student permission tiers for safe learning
Exportable training scenarios
The BW Console revolutionizes stage automation as the first integrated control terminal combining: Industrial-grade motion control (0.1mm precision) Built-in Pando 3D simulation (virtual-to-real closed-loop workflow) Rental-optimized architecture (plug-and-play deployment) Core Advantages 1. Virtual & Real Synchronization, "Debug in 3D, Execute with Confidence" Offline Programming: Pre-visualize complex scenes in Pando 3D Virtual Rehearsals: Test cues without moving physical machinery Real-time Adjustment: On-site tweaks sync automatically with simulation 2. Tested Reliability Feature Technical Benefit Dual-mode E-stop Complies with EN 60204-1 Cat.0 (power cut) & Cat.1 (controlled stop) Fiber-optic communication 2km+ interference-free signal transmission to BW-MC™ main controller DMX512 integration Seamless triggering from lighting consoles (ArtNet/sACN optional)
Details
Core Innovation: "Simulate with Confidence, Execute with Precision"Pando 3D revolutionizes stage automation as the first fully-integrated virtual control system, transforming physical servo axes (hoists/lifts/turntables) into programmable virtual elements for risk-free preproduction. Key Features 1. Digital Twin Technology 1:1 Axis Mapping: Mirror 256+ servo motors in virtual space Collision Prevention: Detect interference risks before load-in Artistic Preview: Visualize complex movements with lighting/media sync 2. Workflow Advantages Traditional Method Pando 3D Solution Weeks of on-site debugging offline virtual rehearsal Trial-and-error adjustments Precise first-time execution Limited previsualization Full 3D show simulation
Details
The Intelligent Core of Black Warrior Stage Automation System System Overview Developed by YZ DITEC, the BW-MC is the central control brain for professional stage machinery, combining:✔ Multi-axis synchronous control (up to 256 axes)✔ Sub-millimeter precision (±0.5mm positioning accuracy)✔ Rental-optimized architecture (modular & scalable) Key Features 1. Advanced Motion Control EtherCAT-based topology (1ms refresh rate) Virtual axis mapping for complex trajectories 2. Intelligent Management Motor health diagnostics Temperature/load threshold alerts 3. Safety Ecosystem Triple-redundant E-stop circuits (Cat.0/1/2) Dynamic limit adjustment during operation
Details
Precision Motion Controller for Stage Automation Product Overview The BW-DC Drive Controller is a high-performance motion control unit of the Black Warrior System, engineered by YZ DITEC for professional stage machinery. Designed to pair with the BW-MC Servo Main Controller (stage automation central processor), it delivers: Multi-axis precision control for servo hoists/winches Rapid deployment and scalable configurations for rental markets Real-time monitoring of absolute encoder servo motor Key Features Performance Safety & Control ✔ Flexible Layout: Controls multiple execution units with synchronized motion ✔ Triple-Layered Safety: Combines hardware, software, and main controller safeguards ✔ High Precision: Sub-millimeter positioning accuracy for smooth automation ✔ Built-in Safety Module: Overload protection, dual brake control, limit detection ✔ Real-Time Data: Continuous feedback on motor position, speed, and torque ✔ Panel Configuration: Local motor parameter setup and status monitoring
Details
Robust Power Management for Black Warrior Automation Systems 1. Professional-Grade Power Distribution Balanced Load Management: Prevents phase imbalance Cascadable Design: Expandable for large installations 2. Enhanced Safety Dual-Level Protection: Magnetic thermal breakers Emergency cut-off switches Visual Indicators: Phase status LEDs 3. Tour-Ready Construction Flight Case Option: 50mm foam padding IP54-rated connectors
Details
Tel : +86 13714472831
Email : ysstagetech@gmail.com
No17, Wenchang road, Hailong street, Liwan district, Guangzhou, China
IPv6 network supported
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